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**3CPV Semi-Automatic Tube End Finishing Machine**
**Description:**
The 3CPV semi-automatic tube end finishing machine is a versatile and efficient tool designed for processing the ends of metal tubes. It can perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round tubes. This machine is ideal for industrial applications where precision and reliability are essential.
**Model:** 3CPV
**Application:**
Used for deburring, flaring, and beading of the inner and outer ends of metal round tubes. It is suitable for various materials including stainless steel, aluminum alloys, and titanium.
**Introduction:**
With the use of this tube end-finishing machine, the ends of tubes can be prepared with a bead or flare, or simply deburred and squared. Each machine is capable of performing all these functions, requiring only a change of tooling to switch between different operations. This makes it highly adaptable and efficient for a wide range of applications.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous motor, 4.0 kW
- Coaxiality of rotation spindle with clamping shaft: ≤0.02 mm
- Rotation axis deflection: ≤0.01 mm
**Capacity:**
- Tube OD for chamfer/squaring/deburring: Φ6–80 mm
- Tube WT for chamfer/squaring/deburring: ≤10 mm
- Tube OD for flaring: Φ6–80 mm
- Tube WT for flaring: Stainless steel 0.4–2.5 mm, Aluminum alloy 0.5–3.5 mm
- Flaring Method: Eccentric inner diameter rotary swage
- Tube OD for beading: Φ6–75 mm
- Tube WT for beading: Stainless steel ≤1 mm, Aluminum alloy ≤2 mm
- Beading Method: Inner diameter rotary swage
- Minimum Tube Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: All types of titanium alloys, stainless steel, and aluminum alloys
**Features:**
- One clamping operation can complete squaring, deburring, and internal/external chamfering simultaneously.
- Quick die changes allow for flaring and beading processes.
- Cylinder clamping ensures tight fitting and prevents damage to the tube.
- Thin clamps and dies allow for a minimum tube length of 15 mm.
- Feed cylinder control is linked with the clamp cylinder, ensuring smooth operation.
- Equipped with an asynchronous motor spindle with variable frequency control for different materials.
- Tube feeding length positioning function ensures accurate and repeatable processing.
- The flaring center uses an eccentric shaft, allowing for a variety of sizes and wall thicknesses.
- Chamfer/deburring dies can be used directly for flaring, reducing die specifications and replacement time.
**Main Components:**
- Top spindle with excellent opening, ideal for complex-shaped bent tubes.
- Motor with variable frequency control for precise spindle operation.
- Front-mounted clamp that can hold a minimum of 15 mm straight tubes.
- Clever chip groove design in the clamp for smooth dust removal.
- Dual feed modes (cylinder and handwheel) for smoother operation and reduced physical effort.
- Adjustable tube feed stopper with mechanical lock for precise length control.
- Spindle feed position ensures consistent processing and no interference between components.
- Organic glass protective cover and waste box for safety and waste collection.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for a variety of sizes and wall thicknesses of flaring.
2. **Flaring Dies:** Can be used directly for chamfering, deburring, and squaring, reducing die specifications and replacement time.
3. **Die Adapter:** Designed for installing small-dimension flaring or beading dies.
4. **Squaring/Deburring Head:** Smart design with adjustable blade positions, enabling one set of blades to handle various tube dimensions and wall thicknesses.
5. **Beading Head:** Used with beading tips or arbor, capable of handling tubes as small as 6 mm.
This machine is an excellent choice for manufacturers looking for a reliable, multi-functional solution for tube end finishing. Its advanced features and flexible tooling options make it a valuable asset in any production line.