Beads Forming Machine for Damper Shell Molding

1. Equipment Structure

This machine is composed of a passive decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, and an electrical control system.


Beads Forming Machine Damper Shell Molding

2. Technical Parameters of Main Equipment Parts

2.1 Auto-decoiler
A. Load capacity: 2 T
B. Inner diameter of coil: 490-510 mm
C. Outer diameter ≤ 1200 mm

 

2.2 Servo Feeding and Punching Unfilled Corner Parts
A. Servo motor: Mitsubishi Servo motor, power: 1.0 kW
B. Punching unfilled corner die: 4 pillars punching die
C. Material of punching die: Cr12 with quenching treatment
Beads Forming Machine Damper Shell Molding

2.3 Feeding

Power: 0.37 kW

2.4 Forming Machine
A. Forming frame
B. Material of forming mold: GCr15, quenching treatment, rigidity: HRC 56-62
C. Motor: 7.5 kW frequency conversion engine

Beads Forming Machine Damper Shell Molding

2.5 Cutting Machine
Flying saw cutting without burr
Motor power: 2.2 kW
Quantity of cutting blades: 1 set, Cutting type: Flying saw cutting without burr
 

3. Operator Functions

3.1 Setting Program (PLC)

Monitor the control process,

Modify control parameters,

Set the length of the workpiece digitally,

Adjust the length of the workpiece.

Real-time monitoring of equipment operation and fault indication.

3.2 Operation Mode
Manual / Auto two modes. Manual and automatic switching function: in manual mode, it can operate independently, convenient for maintenance; in auto mode, all production and operation start-up sequence; with emergency stop button, easy to handle emergencies, ensuring equipment and personnel safety.


4. Main Machine Technical Parameters


No.
 
Project
 
Unit
 
Parameters
 
1
 
Material
Type   Mild steel, Galvanized sheet
Strength of material sheet MPa ≥350
Thickness of material sheet mm 0.8~1.5
2 Size of Production mm Reference the picture
3 Production Speed m/min 6~8
4 Material of Roller   GCr15 with quenching treatment
5 Drive Type   Gear box
6 Power kW Around 34
7 Electric Control System   PLC variable frequency control
8 Dimensions (Length × Width × Height) m 28 x 4 x 3.9

5. Fire Damper Profile
Beads Forming Machine Damper Shell Molding


6. Machinery Parts
Beads Forming Machine Damper Shell Molding
7. Packing
Beads Forming Machine Damper Shell Molding


 

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