Beads Forming Machine Damper Shell Molding Forming Machine

1. Equipment Structure

This machine is composed of a passive decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, and an electrical control system, ensuring smooth and efficient operation throughout the production process.


Beads Forming Machine Damper Shell Molding Forming Machine

2. Technical Parameters of Main Equipment Parts

2.1 Auto-decoiler
A. Load capacity: 2 T
B. Inner diameter of coil: 490-510 mm
C. Outer diameter ≤ 1200 mm

 

2.2 Servo Feed and Punching Unfilled Corner Parts
A. Servo motor: Mitsubishi Servo motor with power of 1.0 kW
B. Punching unfilled corner die: 4 pillars punching die
C. Material of punching die: Cr12, quenching treatment
Beads Forming Machine Damper Shell Molding Forming Machine

2.3 Feeding

Power: 0.37 kW

2.4 Forming Machine
A. Forming frame
B. Material of forming mold: GCr15, quenching treatment, rigidity: HRC56-62
C. Motor: 7.5 kW frequency conversion engine

Beads Forming Machine Damper Shell Molding Forming Machine

2.5 Cutting Machine
Flying saw cutting without burr
Motor power: 2.2 kW
Quantity of cutting blades: 1 set, cutting type: Flying saw cutting without burr
 

3. Operator Functions

3.1 Setting Program (PLC)

Monitor the control process, adjust control parameters, set the length of the workpiece digitally, and adjust the length of the workpiece. Real-time monitoring of equipment operating status and fault indication are also available.

3.2 Operation Mode
manual / auto two modes. It has a manual and automatic switching function. In manual mode, standalone operation is possible for easy maintenance; in automatic mode, all production and operation can be controlled in sequence. An emergency stop button is included to handle emergencies easily and ensure equipment and personnel safety.


4. Main Machine Technical Parameters


No.
 
Project
 
Unit
 
Parameters
 
1
 
Material
Type   Mild steel, Galvanized sheet
Strength of material sheet MPa ≥350
Thickness of material sheet mm 0.8~1.5
2 Size of Production mm Reference the picture
3 Production Speed m/min 6~8
4 Material of Roller   GCr15, quenching treatment
5 Drive Type   Gear box
6 Power kW About 34
7 Electric Control System   PLC variable frequency control
8 Dimensions (Length × Width × Height) m 28 × 4 × 3.9

5. Fire Damper Profile
Beads Forming Machine Damper Shell Molding Forming Machine


6. Machinery Parts
Beads Forming Machine Damper Shell Molding Forming Machine
7. Packing
Beads Forming Machine Damper Shell Molding Forming Machine


 

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